Kolbus Da 36 Manual May 2026

Before diving into the manual’s specifics, it is essential to understand the machine itself. The Kolbus DA 36 is a heavy-duty, automatic casing-in machine designed for hardcover book production. It is typically part of a larger production line (often paired with the Kolbus AF for gluing and the Kolbus FE for pressing).

Key features of the machine include:

Because the DA 36 relies on complex mechanical linkages, cams, and pneumatics, operating it without proper documentation is dangerous and inefficient.

The Kolbus DA 36 remains a relevant and powerful tool in modern print shops that handle mid-range to high-volume perfect binding. While it lacks the touchscreens and servomotors of contemporary machines, its mechanical purity offers a level of serviceability that modern electronics cannot match.

Mastering the DA 36 requires an understanding of the "feel" of the machine—the sound of the cams, the smell of the hot melt, and the visual cue of a perfectly milled spine. For operators willing to invest the time in learning its intricacies, the DA 36 offers reliability and a quality of finish that stands the test of time.


References & Notes

Kolbus DA 36 is a vintage, high-speed automatic casemaker primarily used in bookbinding for the production of hardcovers. While specific digital manuals for this legacy machine are rare online, it remains a staple in used machinery markets due to its mechanical reliability. pressXchange Machine Specifications Kolbus Da 36 Manual

Based on historical listings for the 1974–1984 models, the typically features the following technical capabilities: Production Speed : Capable of producing approximately 14–15 cases per minute in standard running condition. Size Range Minimum Case Size Maximum Case Size Spine Width : Adjustable from Format Compatibility

: Often includes parts for standard sizes like A4, A5, and A6. pressXchange Operational Write-Up & Features

is an "automatic" casemaker, meaning it automates the gluing of the cover material, placement of the boards/spine, and the folding (turn-in) process. Feeding System

: Features a cloth/material feeder and a board magazine for continuous operation.

: Utilizes a heated glue tank (typically for animal/hot glue) to ensure proper adhesion to the book cloth. Adjustment

: Unlike modern "Copilot" touchscreen systems found on newer models like the Before diving into the manual’s specifics, it is

requires manual mechanical adjustments for different formats Reliability

: Known for a heavy-duty build, these machines are frequently refurbished and sold on platforms like pressXchange Machine Dalal Finding a Manual

If you require a physical or digital copy of the operator manual or parts catalog: Direct from Manufacturer : You can contact Kolbus GmbH

directly, though they focus heavily on their newer luxury packaging and digital lines. Third-Party Repositories : Sites like

occasionally host scanned technical overviews of Kolbus equipment. Machinery Dealers

: Specialized used-equipment dealers often include original physical manuals with the sale of the machine. spare parts list for this model? Kolbus DA 36 casemaker - pressXchange Because the DA 36 relies on complex mechanical

Additional Machine Details: Case maker. Kolbus. Model DA36. Year 1984. Minimum size 110 x 155 mm. Maximum block size 405 x 560 mm. pressXchange

Kolbus DA 290 Casemaker Overview | PDF | Adhesive | Machines


| Section | Title | Description | | :--- | :--- | :--- | | 0 | Safety First | Emergency stops, lockout/tagout (LOTO) points, and nip point warnings. | | 1 | Machine Specifications | Electrical ratings (400V/3ph/50-60Hz), air consumption (6 bar), max speed (36 cycles/min), max cover size. | | 2 | Installation & Leveling | Floor anchoring, vibration dampening, and conveyor alignment. | | 3 | Setup Modes | Manual jog vs. automatic cycle; setting case dimensions (width, height, spine). | | 4 | Adhesive System | PVA and hotmelt parameters, glue roller gap, and wash-up procedures. | | 5 | Board Feeding | Calibrating the suction head lift, side lays, and warped board compensator. | | 6 | Cover Feeding | Cloth/paper register guide adjustments to prevent skewing. | | 7 | Daily Maintenance | Lubrication chart (grease points, oil bath levels), filter cleaning, and wear part inspection. | | 8 | Troubleshooting | Common issues: skewed cases, hollow spines, adhesive bleed, corner tearing. | | 9 | Parts List | Exploded-view diagrams with OEM and recommended aftermarket part numbers. |


Before starting the machine, ensure that:

This section details the practical steps required to run the machine efficiently.

To understand the operation of the DA 36, one must first understand its mechanical layout. The machine functions as a continuous stream processor where the book block moves through distinct stations via a carrier system.